Printed on 9/9/2024
Welding/Metal Fab Technician
32-621-1
Technical Diploma (TD)
Part Time, Full Time
54 Credits
Financial Aid Eligible
Locations*:
Appleton, Oshkosh
*If general education courses are required, they may be available at multiple locations.
As a welding and metal fabrication technician, you will be well-prepared to be the next generation of in-demand, highly skilled technicians. In this program, you’ll work with a variety of metals and will learn to produce and assemble structural metal products for industrial manufacturing. You will learn how to plan, develop and implement a production cycle from concept and CAD design through all the fabrication stages such as press brake, tube bending, laser and water jet, and final welding stages. Your training will encompass a thorough understanding of typical manufacturing processes. You’ll also cover robotic arc welding, electrical safety, material properties and welding codes.
COURSE LIST
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Course list for reference only. Current students please refer to your individualized program plan or see your advisor.
**Outside effort hours are an estimate based on state standards, and may vary from person to person.
Occupational Specific
(45 Credits)
-
SMAW Techniques 1
10-442-121
2Credit
72
36
- Instructional Hours: 72
- Outside Effort Hours: 36
- Course Number: 10442121
- Credits: 2.00
Credit for Prior Learning Options Available
Covers the process commonly known as stick welding. Upon completion of this course, the student will be able to weld in all positions, read some basic weld symbols, and have a basic understanding of written welding procedures.
Coreq: Student has completed or is simultaneously enrolling in ANY of the following options:
METALS 10621105 - Weld/Metal Fab Intro & Safety
Student is not in progress in Associate Degree, Apprenticeship, or Technical Diploma (31 or 32 level)
-
GMAW Techniques 1
10-442-123
2Credit
72
36
- Instructional Hours: 72
- Outside Effort Hours: 36
- Course Number: 10442123
- Credits: 2.00
Credit for Prior Learning Options Available
Demonstrates welding on steel sheet metals and plates. Emphasis is placed on axial spray, pulse spray and short circuit mode of transfer. Upon completion of this course, the student will be able to weld in all positions, read basic weld symbols, and have an understanding of written welding procedures.
Coreq: Student has completed or is simultaneously enrolling in ANY of the following options:
METALS 10621105 - Weld/Metal Fab Intro & Safety
Student is not in progress in Associate Degree, Apprenticeship, or Technical Diploma (31 or 32 level)
-
GMAW Techniques 2
10-442-124
2Credit
72
36
N/A
- Instructional Hours: 72
- Outside Effort Hours: 36
- Course Number: 10442124
- Credits: 2.00
Teaches students to weld on stainless steel and aluminum sheet metal and plate. The student will be able to differentiate, select proper electrodes, shielding gases, and properly adjust parameters. Emphasis is placed on axial spray, pulse spray and short circuit mode of transfer depending on base metal. Upon completion of this course, the student will be able to weld in all positions, read some basic weld symbols, and have a basic understanding of written welding procedures.
Coreq: Student has completed or is simultaneously enrolling in ALL of the following:
-
FCAW Techniques
10-442-125
2Credit
72
36
- Instructional Hours: 72
- Outside Effort Hours: 36
- Course Number: 10442125
- Credits: 2.00
Credit for Prior Learning Options Available
A study and operation of primarily flux cored arc welding. The student will learn about the different types of electrodes, fluxes and shielding gases used in these processes. Students will be able to weld in all positions, read some basic weld symbols, and have a basic understanding of written welding procedures.
Coreq: Student has completed or is simultaneously enrolling in ANY of the following options:
METALS 10621105 - Weld/Metal Fab Intro & Safety
Student is not in progress in Associate Degree, Apprenticeship, or Technical Diploma (31 or 32 level)
-
GTAW Techniques
10-442-126
2Credit
72
36
- Instructional Hours: 72
- Outside Effort Hours: 36
- Course Number: 10442126
- Credits: 2.00
Credit for Prior Learning Options Available
A study and operation of primarily gas tungsten arc welding on some mild steel, with the majority of work on stainless steel and aluminum. The student will learn about the different types of electrodes and shielding gases used in these processes. Students will be able to weld in all positions, read some basic weld symbols, and have a basic understanding of written welding procedures.
Coreq: Student has completed or is simultaneously enrolling in ANY of the following options:
METALS 10621105 - Weld/Metal Fab Intro & Safety
Student is not in progress in Associate Degree, Apprenticeship, or Technical Diploma (31 or 32 level)
-
Robotic Arc Welding, Basic
10-442-127
2Credit
72
36
N/A
- Instructional Hours: 72
- Outside Effort Hours: 36
- Course Number: 10442127
- Credits: 2.00
Provides a survey of multiple robot programs, safety and safety systems, learning maintenance, and program editing. Students will work with robot fixtures using the GMAW process.
Coreq: Student has completed or is simultaneously enrolling in ANY of the following options:
METALS 10442123 - GMAW Techniques 1
Student is not in progress in Associate Degree, Apprenticeship, or Technical Diploma (31 or 32 level)
-
Pipe Welding Techniques
10-442-128
2Credit
72
36
N/A
- Instructional Hours: 72
- Outside Effort Hours: 36
- Course Number: 10442128
- Credits: 2.00
Teaches students how to weld pipe using welding processes including GMAW, FCAW and GTAW. The students will be able to interpret a written welding procedure. Emphasis will be placed on ASME Section 9. Upon completion of this course, the student will be able to weld pipe in all positions.
Prereq: Student has completed or is in process of completing ALL of the following:
METALS 10442123 - GMAW Techniques 1
METALS 10442125 - FCAW Techniques
METALS 10442126 - GTAW Techniques
METALS 10621108 - Weld Print Reading
METALS 10621114 - Weld Symbols
-
Manufacturing Enterprises for Fabrication
10-457-131
3Credit
108
54
N/A
- Instructional Hours: 108
- Outside Effort Hours: 54
- Course Number: 10457131
- Credits: 3.00
Covers the methods and process involved in manufacturing production parts. The course is set up to operate like a production fabrication facility where the student fabricates a product based on customer's specification. Products that are developed must meet customer's quality expectations.
Prereq: Student has completed or is in process of completing ANY of the following option:
Coreq: Student has completed or is simultaneously enrolling in ALL of the following:
METALS 10457160 - Manufacturing Processes
METALS 10457161 - Cutting Processes
MATH 10804107 - College Mathematics
-
Advanced Manufacturing Processes
10-457-141
2Credit
72
36
N/A
- Instructional Hours: 72
- Outside Effort Hours: 36
- Course Number: 10457141
- Credits: 2.00
Covers advanced fabricating methods and processes involved in manufacturing. The course is set up to operate like a production fabrication facility where the student researches, designs, and fabricates a product based on customer's specifications. Products that are developed must meet customer's quality expectations.
Prereq: Student has completed or is in process of completing ALL of the following:
-
Manufacturing Processes
10-457-160
2Credit
72
36
N/A
- Instructional Hours: 72
- Outside Effort Hours: 36
- Course Number: 10457160
- Credits: 2.00
Covers punching, drilling, rolling, bending and forming. Sub-assembly parts are produced using various types of equipment. The parts may be joined, by welding, to complete an assembly. Students work in a team environment to complete an assignment. It is recommended that the student have an ACCUPLACER Arithmetic score of 65 or greater or successful completion of equivalent Program Prep course or College Technical Math 1A (10-804-113) or College Technical Math 1 (10-804-115).
Prereq: Student has completed or is in process of completing ALL of the following:
Accuplacer Arithmetic 263+ OR HS GPA 2.75+ OR ACT Math 18+ OR Arithmetic Level 2 Coursework
METALS 10442123 - GMAW Techniques 1
METALS 10621108 - Weld Print Reading
METALS 10621114 - Weld Symbols
Coreq: Student has completed or is simultaneously enrolling in ALL of the following:
-
Cutting Processes
10-457-161
2Credit
72
36
N/A
- Instructional Hours: 72
- Outside Effort Hours: 36
- Course Number: 10457161
- Credits: 2.00
Covers shearing, sawing, laser cutting, abrasive water jet cutting, oxy-fuel cutting, plasma arc cutting and air-carbon arc cutting. Individual parts are produced using computerized and manual equipment. The parts may be joined, by welding, to complete an assembly. Students work in a team environment to complete an assignment.
Prereq: Student has completed or is in process of completing ALL of the following:
Accuplacer Arithmetic 263+ OR HS GPA 2.75+ OR ACT Math 18+ OR Arithmetic Level 2 Coursework
METALS 10442123 - GMAW Techniques 1
METALS 10621108 - Weld Print Reading
METALS 10621114 - Weld Symbols
Coreq: Student has completed or is simultaneously enrolling in ANY of the following options:
-
Pattern Drafting Processes
10-457-162
2Credit
72
36
N/A
- Instructional Hours: 72
- Outside Effort Hours: 36
- Course Number: 10457162
- Credits: 2.00
Covers the fundamentals of parallel line, radial line and triangulation. Both hand drawing pattern development with a computer and software pattern development are emphasized. Students transfer drawings to sheet metal and fabricate fittings. Fittings are joined by welding. When enrolling in this course, it is required that the student has taken or is concurrently taking Cutting Processes (10-457-161) and Welding BPR & Symbols (10-621-133).
Prereq: Student has completed or is in process of completing ALL of the following:
Coreq: Student has completed or is simultaneously enrolling in ALL of the following:
-
Welding/Metal Fab Intro & Safety
10-621-105
1Credit
27
0
N/A
- Instructional Hours: 27
- Outside Effort Hours: 0
- Course Number: 10621105
- Credits: 1.00
Provides instruction in welding and metal fabrication safety. Students will identify environmental work and personnel hazards common with the industry and proper personal protection methods. Students will also perform common tasks essential to utilization of the welding and metal fabrication lab.
-
Weld Print Reading
10-621-108
1Credit
27
0
- Instructional Hours: 27
- Outside Effort Hours: 0
- Course Number: 10621108
- Credits: 1.00
Credit for Prior Learning Options Available
Provides practice in reading shop drawings. Topics include orthographic projection, auxiliary views, revolved sections, surface and centerline relationships, isometric drawings, scale drawing and tolerances.
Coreq: Student has completed or is simultaneously enrolling in ALL of the following:
-
Robotic Arc Welding, Advanced
10-621-113
2Credit
54
0
N/A
- Instructional Hours: 54
- Outside Effort Hours: 0
- Course Number: 10621113
- Credits: 2.00
An overview of robots used in industry. Automatic welding principles, including material handling, jigs and fixturing, are evaluated. Students program a robot to weld fixtured parts using the GMAW process.
Prereq: Student has completed or is in process of completing ALL of the following:
-
Weld Symbols
10-621-114
1Credit
27
0
- Instructional Hours: 27
- Outside Effort Hours: 0
- Course Number: 10621114
- Credits: 1.00
Credit for Prior Learning Options Available
Teaches students to interpret detailed weld symbols using the American Welding Society standard.
Coreq: Student has completed or is simultaneously enrolling in ANY of the following options:
METALS 10621105 - Weld/Metal Fab Intro & Safety
Student is not in progress in Associate Degree, Apprenticeship, or Technical Diploma (31 or 32 level)
-
Welding Processes, Design & Costs
10-621-115
2Credit
54
0
N/A
- Instructional Hours: 54
- Outside Effort Hours: 0
- Course Number: 10621115
- Credits: 2.00
Studies such processes as plasma, submerged, thermit and electron beam welding. Also emphasizes design concepts and rules of design as well as estimating costs of welding.
Coreq: Student has completed or is simultaneously enrolling in ALL of the following:
-
Welding Metallurgy
10-621-116
3Credit
72
0
N/A
- Instructional Hours: 72
- Outside Effort Hours: 0
- Course Number: 10621116
- Credits: 3.00
Introduces students to basic metallurgy including the location of ore deposits, derivation of metals from their ores, refinement and purification, and admixture and alloying. The classification of ferrous and nonferrous metals and the study of basic metallurgical diagrams is also discussed. Students focus on the behavior of metal during welding and the effects of welding on the properties of metals.
-
Weldability of Materials
10-621-117
3Credit
72
0
N/A
- Instructional Hours: 72
- Outside Effort Hours: 0
- Course Number: 10621117
- Credits: 3.00
Focuses on problems and solutions encountered when welding similar and dissimilar metals. Students will learn to determine the capacity of a metal to be welded and perform satisfactorily under fabrication conditions imposed. Emphasis is on porosity in welds, hydrogen problems, heat treatments in welding, corrosion in stainless steel welds, hot and cold cracking and their solutions.
Prereq: Student has completed or is in process of completing ALL of the following:
Coreq: Student has completed or is simultaneously enrolling in ALL of the following:
-
2D/3D CAD Modeling for Welders
10-621-129
2Credit
54
0
N/A
- Instructional Hours: 54
- Outside Effort Hours: 0
- Course Number: 10621129
- Credits: 2.00
Provides instruction and practice in using current computer automated drafting and modeling software. Each student will develop a detailed drawing on the CAD system, complete with weld symbols and a modeled representation of a product design suitable for production.
Prereq: Student has completed or is in process of completing ALL of the following:
-
Welding NDE, Codes & Testing
10-621-134
3Credit
72
0
N/A
- Instructional Hours: 72
- Outside Effort Hours: 0
- Course Number: 10621134
- Credits: 3.00
Provides an overview of welding codes and nondestructive examination (NDE). Covers the study of specific welding code and includes cutting, polishing, and testing weldments per code. NDE focuses on Visual Examination, Liquid Penetrant, Magnetic Particle, and Ultrasonic Testing. Instruction includes both theoretical and hands-on NDE methodology.
Prereq: Student has completed or is in process of completing ALL of the following:
-
Advanced Welding Processes
10-621-140
2Credit
72
36
N/A
- Instructional Hours: 72
- Outside Effort Hours: 36
- Course Number: 10621140
- Credits: 2.00
Covers the advantages and disadvantages of advanced GMAW and GTAW pulsing and waveforms available with modern welding power sources. Students will use the lab to compare standard welding techniques to advanced pulsing or waveforms. Students will develop welding parameters that meet the required structural, cosmetic and/or mechanical specifications.
Prereq: Student has completed or is in process of completing ALL of the following:
METALS 10442123 - GMAW Techniques 1
METALS 10442124 - GMAW Techniques 2
METALS 10442126 - GTAW Techniques
Coreq: Student has completed or is simultaneously enrolling in ALL of the following:
Occupational Supportive
(9 Credits)
-
College Mathematics
10-804-107
3Credit
54
108
N/A
- Instructional Hours: 54
- Outside Effort Hours: 108
- Course Number: 10804107
- Credits: 3.00
This course is designed to review and develop fundamental concepts of mathematics in the areas of algebra, geometry, trigonometry, measurement and data. Algebra topics emphasize simplifying algebraic expressions, solving linear equations and inequalities with one variable, solving proportions and percent applications. Geometry and trigonometry topics include; finding areas and volumes of geometric figures, applying similar and congruent triangles, applying Pythagorean Theorem, and solving right triangles using trigonometric ratios. Measurement topics emphasize the application of measurement concepts and conversion techniques within and between U.S. customary and metric system to solve problems. Data topics emphasize data organization and summarization skills, including: frequency distributions, central tendency, relative position and measures of dispersion. Special emphasis is placed on problem solving, critical thinking and logical reasoning, making connections, and using calculators.
Prereq: Student has completed or is in process of completing ANY of the following options:
Accuplacer Arithmetic 263+ OR HS GPA 2.75+ OR ACT Math 18+ OR Arithmetic Level 2 Coursework
Student is not in progress in Associate Degree, Apprenticeship, or Technical Diploma (31 or 32 level)
-
Survey of Physics
10-806-139
3Credit
72
0
N/A
- Instructional Hours: 72
- Outside Effort Hours: 0
- Course Number: 10806139
- Credits: 3.00
This course emphasizes understanding basic physics concepts through laboratory investigation and applications. Topics include kinematics, dynamics, work, energy, power, temperature, heat, waves, electricity, magnetism, electromagnetic waves, optics, and atomic and nuclear physics.
Prereq: Student has completed or is in process of completing ANY of the following options:
MATH 10804107 - College Mathematics
MATH 10804113 - College Technical Math 1A
MATH 10804115 - College Technical Math 1
MATH 10804197 - College Algebra & Trig w Apps
Instructor Consent
-
Think Critically & Creatively
10-809-103
3Credit
54
108
N/A
- Instructional Hours: 54
- Outside Effort Hours: 108
- Course Number: 10809103
- Credits: 3.00
Provides instruction about critical and creative thinking that is in high demand in all occupations. Models, theories, and processes provide the foundation for learning logical thinking strategies. Students will apply a systematic approach to problem solving by analyzing the problem, assessing possible solutions, and making effective decisions. In addition, students will generate ideas and analyze complex issues. This course assists students with developing a critical thinking mindset which is essential at every level of personal and professional life.
Prereq: Student has completed or is in process of completing ALL of the following: